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On-Line Diagnosis And Off-Line Diagnosis Of CNC Machine Tool

Jul 26, 2022

1. Online diagnosis

Online diagnosis refers to the automatic testing of the CNC device, PLC controller, servo system, PLC input/output and other external devices connected to the CNC device in real time and automatically through the control program of the CNC system when the system is in normal operation. , check, and display relevant status and fault information. In addition to displaying the alarm number and alarm content on the screen, the system also displays the status of the NC internal flag register and the PLC operating unit in real time, which provides great convenience for fault diagnosis.


2. Offline diagnosis

When the numerical control system of the numerical control machine tool fails or it is necessary to judge that it is ancient, it is often necessary to stop processing and stop for inspection, which is offline diagnosis. The day of off-line diagnosis is to repair the system and locate the fault. Strive to locate the fault in the smallest possible range, such as narrowing down to a certain area or a certain module.


During the dry period, the numerical control device adopts the diagnostic tape to carry out off-line diagnosis of the numerical control system. The diagnostic tape provides the data required for the diagnosis. When diagnosing, the content of the diagnostic tape is read into the RAM in the numerical control device, and the microprocessor in the system analyzes the corresponding output data to judge whether the system is faulty and determine the fault location. The recent numerical control system adopts the engineer panel , modified numerical control system or special test device for testing.


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