As the market demand for non-standard equipment increases year by year, the requirements for non-standard equipment are relatively high. This puts forward higher requirements and standards for mechanical designers and machining manufacturers. However, the cost of production materials continues to rise, and the production cost of non-standard equipment manufacturing enterprises also rises rapidly. These factors increase the cost of products. The so-called non-standard equipment refers to non-standard equipment, which is independently developed, designed and manufactured according to the actual production needs of their own enterprises.
Processing cost of non-standard equipment
The cost of non-standard equipment includes many items, mainly including labor cost, raw material cost, machinery and equipment cost, management cost and taxes. Among them, labor cost and raw material cost account for the largest proportion. The following is the control method of material cost and labor cost.
Control of material cost
When purchasing raw materials, the single purchase method may not be cost-effective, which leads to high raw material purchase costs. To solve this problem, we should make full use of the scale advantage. For example, we can classify the raw materials for production into common materials and special materials. For general materials, we can use the help of a third party to reduce the purchase cost by taking advantage of the multi-channel advantages of a third party, while for special materials, we can cooperate with similar enterprises to purchase to reduce the unit price. It is extremely necessary to reduce procurement costs.
(1) Ensure that the procurement personnel strictly follow the procurement documents in the procurement process.
(2) Control purchase time. The procurement department of an enterprise should make full use of its own capabilities and relevant experience to reduce the price to the greatest extent.
(3) Shop around. The common fault of many procurement departments is that they have a strong dependence on suppliers and believe that their cooperation has been long, reliable and stable, but in fact, they should properly guide the price competition among suppliers to stimulate them to reduce prices.
Control of labor cost
The rapid addition network attaches importance to the management of labor process, improves its own production and labor efficiency, so as to reduce the project duration and achieve the purpose of controlling labor costs.
(1) Reasonable production plan. Formulate a clear and reasonable production plan and strictly follow it. The system of distribution according to work shall be implemented, so that workers' labor and remuneration are in direct proportion, so as to mobilize workers' enthusiasm and creativity, improve work efficiency and reduce work mistakes.
(2) Improve technology and workshop management. Optimize the work organization, cultivate a good working atmosphere, and create good working and living conditions. Reasonably divide the labor and perform their duties, avoid skilled workers from doing the tasks of ordinary workers, and ordinary workers replace the tasks of skilled workers, improve the technical level of workers, mobilize enthusiasm and correct attitude, which is conducive to the improvement of overall efficiency.
(3) Strengthen training. The rapid addition network attaches importance to the cultivation of the overall quality of workers, including safety awareness and work skill proficiency. It can also take appropriate reward and punishment measures, reform old technologies, introduce new technologies, and improve the labor rate.
Platform based management enables cost control
(1) Reduce invalid quotation: price is one of the most critical issues in the design and processing of non-standard equipment. As a buyer, he often compares goods to eliminate quotations that do not conform to the budget. In the process, many invalid quotations are generated. In order to solve this problem, the quotation mechanism of automatic quotation+manual price checking for the speed addition network provides a solution. Just upload the drawings and get the quotation. The quotation system is developed in conjunction with Nanjing University to learn hundreds of thousands of historical orders based on machine depth and combined with artificial intelligence. It has high market reference and practical production value.
(2) Collaborative manufacturing: according to the processing demand, the idle constant energy can be intelligently queried through the rapid addition network system and matched with the factory processing. This mechanism can fully improve the start-up rate of the factory, reduce the operating cost of the factory, and thus reduce the processing cost of the purchaser's non-standard equipment.
Non standard equipment plays a vital role in the production of enterprises. In addition, it can optimize product design and enhance the competitiveness of products in the market, so as to control the total cost of non-standard equipment to the greatest extent.