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How does the machining industry use MES to achieve traceability?

Jul 13, 2022

Raw material warehousing and IQC traceability: All purchased parts and raw materials need to make a delivery appointment in the supplier delivery management system, and the approval is passed. The warehouse uses PDA to count the quantity and category according to the delivery list. Label materials, only materials with supplier labels) print the material label and paste it on the material, place the information in the temporary storage area for incoming materials, and place the unqualified material in the return area, and the system automatically generates an IQC inspection request and inspection task list. The IQC inspection is qualified, and the warehouse personnel use the PDA to perform the warehousing and shelf operations according to the warehousing order. There are error-proofing settings, and the information is bound and sent back to the ERP system, and the warehousing information is traced back.

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Parts processing and production requisitioning traceability: The machining workshop receives raw materials according to the production work order, and uses the parts processing traceability function to scan the PDA barcode scanner (or operate on an industrial tablet, scan the work order information with the barcode scanner) , The parts processing traceability system automatically collects the materials, batches, quantities and other information received.

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Traceability of parts processing process: machined parts have a unique traceability identification (transfer card or two-dimensional code), which is the ID card of the part. The identification is generated through the unified coding rules for part processing traceability. The content of the identification should roughly There are: product model, production date, production batch number, processing personnel, processing equipment; material specifications, materials, material suppliers, etc.

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Parts quality control traceability in machining process: each workpiece in the machining process is scanned and reported through the part processing barcode after each process. The automation equipment can be automatically collected through PLC connection. After the key process is processed, it is necessary to pass the parts processing PQC inspection to confirm the workpiece. According to the quality of the inspection, the unqualified data control is not allowed to flow to the next process; the processing process, equipment, batch, date, personnel, qualified and bad data, etc. are collected.

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FQC control and traceability of machined parts: FQC collects inspection data in the parts processing traceability system software, and the traceability system automatically determines the inspection results according to the inspection plan. Only after passing the inspection can the qualified barcode identification card be printed and put into storage.

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Control traceability of machined parts finished storage: After receiving the parts, the warehouse receiving personnel will use the PDA barcode scanner to store the parts through the traceability system. The traceability system will check and control whether the parts are qualified or not. Is the delivery over the work order? Wait for the information to prevent mistakes. Automatically collect information such as work order number, date, part code and name, batch, quantity, etc.


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