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How Are Machining Dimensions Measured?

Jul 26, 2022

Accurate measurement of machining dimensions is vital for CNC manufacturers, ensuring quality, precision, and adherence to specifications. In this industry knowledge article, we delve into the various techniques used to measure machining dimensions. By understanding these methods and their application, CNC manufacturers can ensure the production of high-quality components and meet customer requirements with precision. 

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Coordinate Measuring Machines (CMM)

Discover the capabilities of CMM, a versatile measurement tool widely used in CNC machining. Explore its use of touch probes or optical scanners to capture three-dimensional data, enabling accurate measurement of various features. Learn about CMM's ability to perform both tactile and non-contact measurements, facilitating dimensional inspections of complex geometries.


Calipers and Micrometers:

Uncover the importance of handheld tools like calipers and micrometers in measuring critical dimensions. Explore their precision and ease of use in obtaining linear measurements, outer diameters, inner diameters, and depths. Learn the significance of proper technique, zeroing, and regular calibration to ensure accurate readings and consistent results.




Height Gauges:Understand the role of height gauges in measuring heights, steps, and distances. Explore their versatility in obtaining precise measurements, particularly for flat surfaces and heights relative to a reference plane. Discover the different types and features of height gauges, including digital readouts, adjustable probes, and surface plates for improved accuracy. 


Optical Comparators and Projectors:Explore the use of optical comparators and projectors for non-contact measurement of machined components. Understand how they employ optical magnification and illumination to compare the profile of a part against a projected image or a template. Learn how these instruments are suitable for measuring dimensions, contours, and surface defects effectively. 


Surface Roughness Measurement:Discover the significance of surface roughness measurement in CNC machining. Explore instruments like surface roughness testers or profilometers, which assess the texture and finish of machined surfaces. Learn about parameter evaluation (Ra, Rz, etc.) and the importance of understanding surface roughness specifications for achieving desired functional and aesthetic qualities.

Processing Material

Surface Treatment

Aluminum 

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a1
a2
a3
a4
Stainless Steel/Steel/Titanium Alloy 

-3

s1
s2
s4
s3
Brass/Copper 

-3

b1
b3
b2
b4
Plastic 

-3

p1
 
p2
p3
p4

 

 

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